Industrial Softener Systems

Industrial Softener Systems with Customized Designs – delivering scale-free, energy- efficient water tailored to your process requirements.

What It Does

Sarvoʼs industrial softeners remove hardness-forming calcium and magnesium ions through high- capacity cation-exchange resins, replacing them with sodium to prevent scale in boilers, heat exchangers, cooling towers, and cleaning circuits. Each project starts with a detailed water analysis; engineers size resin volume, vessel diameter, and flow configuration (single, twin- alternating, or multi-tank responsive flow) to match peak demand, regeneration windows, and space constraints. Automated control valves meter service flow and initiate regeneration based on treated volume or real-time hardness “slip,” ensuring outlet hardness below 5 ppm as CaCO₃ for consistent product quality. Regeneration uses food-grade brine, and optional brine reclaim modules cut salt use by up to 40% while minimizing discharge. Skid-mounted systems handle 1 500 m³/h, feature corrosion-resistant FRP or epoxy-coated steel vessels, and integrate PLC/IoT dashboards for remote monitoring, predictive maintenance, and compliance reporting. By eliminating scale, Sarvo softeners improve heat-transfer efficiency, extend equipment life, and reduce chemical dosing, delivering rapid ROI and supporting sustainability goals through lower energy consumption and less downtime.